Electric Vehicle Technologies: Trends, Control, and Charging Solutions

Phase Shifted Full Bridge Converter-Based Battery Charger for Fast Charging of Electric Vehicles

Author(s): S. Sen and T. K. Saha *

Pp: 92-122 (31)

DOI: 10.2174/9789815324877125010008

* (Excluding Mailing and Handling)

Abstract

The challenge of emission-free transportation is currently a much-discussed issue that has led to the development of innovative charging solutions. A major technical challenge for the potential market is the significant charging time involved, especially for long-range EVs. This chapter develops two design solutions: PhaseShifted Full-Bridge (PSFB) Converter-based battery charger and grid-connected bidirectional charging schemes for a plug-in EV. A Constant-Current and ConstantVoltage (CC-CV) charging scheme is developed using industrial standards. The mathematical model of the EV Chargers has also been developed using the above control scheme to demonstrate Vehicle-to-Grid (V2G) and Grid-to-Vehicle (G2V) operations. The introductory part discusses the relevance of this topic, emphasizing the need for fast-charging technologies. After that, we discuss the available options for DC-DC converters and justify the choice of the PSFB converter, concluding with its design parameters. The following section compares two different control strategies for the DC-DC converter, leading to the choice of the CC-CV scheme and its implementation. Next comes the implementation of the 3-phase Controlled Rectifier, employing the d-q Current Control approach to regulate the rectifier through advanced direct-quadrature-coordinate controllers. The schemes are successfully implemented in the simulation environment for the considered operation mode. The results successfully present the charge controller performances with CC-CV charging for different batteries.


Keywords: Bi-directional converter, Battery SOC, Close loop current control, Control in d-q frame, CC-CV scheme, DC-DC converter, DC-AC Inverter, Grid connected operation, Grid to vehicle, Practical charging limit, Switching Scheme of Inverter, Voltage control, Vehicle to grid.

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